The complete product range of hydraulic intensifiers from miniBOOSTER
For further product details, please select the specific model link.
For download of 3D cad files for each product, please visit our Download Section.
Outlet pressure (bar)
|
Average outlet flow (l/min)
|
Inlet pressure (bar)
|
Inlet flow (l/min)
|
Connection
|
Weight (kg)
|
Ratio
|
Model: Steel
|
Model: Stainless steel
|
24–800
|
0.3–0.5
|
20–200
|
2.0–8.0
|
Tube
|
0.7
|
1.2–7.5
|
HC1
|
24–800
|
0.3–2.5
|
20–200
|
2.0–15.0
|
Tube
|
1.0
|
1.2–20.0
|
HC2
|
HC2W
|
24–800
|
0.7–11.0
|
20–200
|
2.0–15.0
|
Tube
|
3.8
|
1.2–20.0
|
HC2D
|
|
20–800
|
2.0–3.0
|
20–200
|
2.0–15.0
|
Tube
|
4.15
|
1.0–10.1
|
HC2D2
|
|
24–800
|
0.3–1.0
|
–
|
–
|
Tube
|
2.1
|
1.2-13.0
|
HC2P
|
|
24–500
|
0.3–2.5
|
20–200
|
2.0–15.0
|
Manifold NG6/DO3
|
2.5
|
1.2–20.0
|
HC3
|
|
24–500
|
0.3–2.5
|
20–200
|
2.0–15.0
|
Manifold NG6/DO3
|
4.0
|
1.2–20.0
|
HC3 - C
|
|
24–500
|
0.3–2.5
|
20–200
|
2.0–15.0
|
Manifold
|
1.75
|
1.2–20.0
|
HC3 - D
|
|
24–500
|
0.3–2.5
|
20–200
|
2.0–15.0
|
Manifold
|
4.3
|
1.2–20.0
|
HC3 - F
|
|
24–500
|
0.3–2.5
|
20–200
|
2.0–15.0
|
Manifold NG6/DO3
|
3.3
|
1.2–20.0
|
HC3 - H
|
|
24–500
|
0.3–2.5
|
20–200
|
2.0–15.0
|
Manifold NG6/DO3
|
3.5
|
1.2–20.0
|
HC3 - I
|
|
26–800
|
1.5–7.0
|
20–200
|
2.0–35.0
|
Tube
|
3.7
|
1.3–9.8
|
HC4
|
HC4W
|
24–800
|
0.3–2.5
|
20–200
|
2.0–15.0
|
Tube
|
3.0
|
1.2–20.0
|
HC5
|
|
26–800
|
2.5–15.0
|
20–200
|
5.0–70.0
|
Tube
|
9.5
|
1.3–8.2
|
HC6
|
|
24–800
|
11.2–56.0
|
20–200
|
5.0–70.0
|
Tube
|
20.0
|
1.2–8.2
|
HC6D
|
|
20–800
|
6.0–41.0
|
20–200
|
5.0–70.0
|
Tube
|
22.0
|
1.0–10.1
|
HC6D2
|
HC6D2W
|
100–2000
|
0.3–1.6
|
20–200
|
2.0–14.0
|
Tube
|
1.5
|
5.0–20.0
|
HC7
|
HC7W
|
100–2000
|
0.3–1.6
|
20–200
|
2.0–14.0
|
Tube
|
5.0
|
5.0–20.0
|
HC8
|
|
220–5000
|
0.3–1.8
|
20–200
|
5.0–20.0
|
Tube
|
9.9
|
8.2–25.0
|
HC9
|
|
Other products from miniBOOSTER
For further product details, please select the specific product link.
HC1 versions: 9 different intensification factors
PIN: 20 – 200 bar (inlet pressure)
PH: 800 bar maximum (outlet pressure)
PRETURN: As low as possible (Return pressure to tank)
Intensification ratios: PH = (PIN – PReturn) i (Intensification)
Mounting: Inline tube
Accessories: Pilot operated dump valve available
A model = no dump valve B model = with dump valve G model = direct proportionally controlled
The HC1 is the most compact miniBOOSTER unit weighing only 0.7 kg. It is ideal for use in applications where it is desirable to mount the unit on or in a tool, power pack, or other device.
The HC1 raises supplied pressure to a higher outlet pressure and automatically compensates for consumption of oil to maintain the high pressure. Adjustment of the outlet pressure is carried out by varying the supplied pressure.
Intensification factor i
|
Max. outlet flow l/min
|
Max. inlet flow l/min
|
1.2
|
0.5
|
8.0
|
1.5
|
0.5
|
8.0
|
2.0
|
0.5
|
8.0
|
2.8
|
0.5
|
8.0
|
3.3
|
0.5
|
8.0
|
4.0
|
0.4
|
8.0
|
4.8
|
0.4
|
8.0
|
6.2
|
0.3
|
8.0
|
7.5
|
0.3
|
8.0
|
The basic operation is illustrated in the function diagram. Oil is fed through the directional valve CV to the IN port, flowing freely through the check valves KV1, KV2 and DV to the high pressure side H. In this condition maximum flow through the booster is achieved giving a fast forward function.
When pump pressure is reached on the high pressure side H, valves KV1, KV2 and DV will close. The end pressure will be achieved by the oscillating pump unit OP. The unit will automatically stall when end pressure on high pressure side H is reached. If there is a pressure drop on the high pressure side due to consumption or leakage, the OP valve will automatically operate to maintain the end pressure.
Connection
|
IN / R
|
H
|
1
|
1/8" BSP
|
1/4" BSP
|
2
|
3/8-24 UNF
|
9/16-18 UNF
|
|
IN / R
|
H
|
|
1/8" BSP
|
1/4" BSP
|
with steel washer
|
2.0 da/Nm
|
4.0 da/Nm
|
with aluminium washer
|
1.0 da/Nm
|
–
|
with cutting edge
|
2.0 da/Nm
|
4.0 da/Nm
|
|
IN / R
|
H
|
|
3/8-24" UNF
|
9/16-18" UNF
|
with o-ring
|
1.5 da/Nm
|
3.5 da/Nm
|
Ordering example of a HC1 with i = 3.3, DV incorporated and BSP connections: HC1 - 3.3 - B - 1
| | |
HC1
|
|
your selection...
|
|
your selection...
|
|
your selection...
|
|
|
|
|
|
|
|
|
see flow rate table
|
|
A = (no) / A model
|
|
1
|
|
B = (yes) / B model
|
2
|
G = (proportional) / G model
|
|
HC4 versions: 9 different intensification factors
PIN: 20 – 200 bar (inlet pressure)
PH: 800 bar maximum (outlet pressure)
PRETURN: As low as possible (Return pressure to tank)
Intensification ratios: PH = (PIN – PReturn) i (Intensification)
Mounting: Inline tube
Accessories: Pilot operated dump valve available
A model = no dump valve B model = with dump valve G model = direct proportionally controlled
The HC4 is ideal for use in applications where a higher volume of high pressure fluid is required. The HC4 is a compact unit weighing only 3.7 kg, but it delivers up to 5.0 liters/min. outlet flow. Like the HC2, it raises supplied pressure and automatically compensates for consumption of oil to maintain the high pressure. Adjustment of the outlet pressure is carried out by varying the supplied pressure.
Flow Rates
Intensification factor i
|
Max. outlet flow l/min
|
Max. inlet flow l/min
|
1.3
|
1.5
|
25.0
|
1.8
|
1.2
|
25.0
|
2.1
|
7.0
|
35.0
|
2.8
|
6.0
|
35.0
|
3.2
|
5.0
|
35.0
|
4.3
|
4.0
|
35.0
|
5.1
|
3.5
|
35.0
|
6.3
|
2.5
|
35.0
|
9.8
|
2.0
|
35.0
|
The basic operation is illustrated in the function diagram. Oil is fed through the directional valve CV to the IN port, flowing freely through the check valves KV1, KV2 and DV to the high pressure side H. In this condition maximum flow through the booster is achieved giving a fast forward function.
When pump pressure is reached on the high pressure side H, valves KV1, KV2 and DV will close. The end pressure will be achieved by the oscillating pump unit OP. The unit will automatically stall when end pressure on high pressure side H is reached. If there is a pressure drop on the high pressure side due to consumption or leakage, the OP valve will automatically operate to maintain the end pressure.
Connection
|
IN / R
|
H
|
1
|
3/8" BSP
|
1/2" BSP
|
2
|
9/16-18 UNF
|
3/4-16 UNF
|
|
IN / R
|
H
|
|
3/8" BSP
|
1/2" BSP
|
with steel washer
|
6.0 da/Nm
|
13.0 da/Nm
|
with aluminium washer
|
4.0 da/Nm
|
–
|
with cutting edge
|
6.0 da/Nm
|
13.0 da/Nm
|
|
IN / R
|
H
|
|
9/16-18" UNF
|
3/4-16" UNF
|
with o-ring
|
3.5 da/Nm
|
6.0 da/Nm
|
Ordering example of a HC4 with i = 4.3, DV incorporated and BSP connections: HC4 - 4.3 - B - 1
|
|
|
HC4
|
|
your selection...
|
|
your selection...
|
|
your selection...
|
|
|
|
|
|
|
|
|
see flow rate table
|
|
A = (no) / A model
|
|
1
|
|
B = (yes) / B model
|
2
|
G = (proportional) / G model
|
|
HC3 - I versions: 11 different intensification factors
PIN: 20 – 200 bar (inlet pressure)
PH: 500 bar maximum (outlet pressure)
PRETURN: As low as possible (Return pressure to tank)
Intensification ratios: PH = (PIN – PReturn) i (Intensification)
Mounting: NG6 (D03) stacking manifold system
Accessories: Pilot operated dump valve available
A model = no dump valve B model = with dump valve G model = direct proportionally controlled
The HC3 - I is a variant of the HC3 providing high-pressure on the B port. It is designed for use in NG6 (D03) stacking manifold systems. The unit is compact weighing only 3.5 kg.
The HC3 has the pilot operated dump valve incorporated as a standard feature. Maximum outlet pressure is 500 bar in standard versions. Adjustments of the outlet pressure is carried out by varying the supplied pressure.
Flow Rates
Intensification factor i
|
Max. outlet flow l/min
|
Max. inlet flow l/min
|
1.2
|
1.2
|
8.0
|
1.5
|
1.0
|
8.0
|
2.0
|
2.0
|
12.0
|
2.8
|
2.2
|
13.0
|
3.2
|
2.5
|
15.0
|
4.0
|
2.0
|
14.0
|
5.0
|
1.6
|
14.0
|
6.6
|
1.3
|
13.0
|
9.0
|
0.9
|
13.0
|
13.0
|
0.6
|
12.0
|
20.0
|
0.3
|
12.0
|
The basic operation is illustrated in the function diagram. The oil is fed through the connecting plate to the control valve to the IN port of the HC3 flowing freely through check valves KV1, KV2 and DV to the high-pressure side H.
From the high-pressure side H oil is fed to port B on the connecting plate. In this condition maximum flow through the booster is achieved giving a fast forward function. When pump pressure is reached on the high-pressure side H, valves KV1, KV2 and DV will close. The end pressure will be achieved by the oscillating pump unit OP. The unit will automatically stall when end pressure on high-pressure side is reached. If there is a pressure drop on the high- pressure side due to consumption or leakage, the OP valve will automatically operate to maintain the end pressure.
Ordering example of a HC3 - I with i = 4.0, DV incorporated: HC3 - 4.0 - B - I
|
|
|
HC3
|
|
your selection...
|
|
your selection...
|
|
I
|
|
|
|
|
|
|
|
|
see flow rate table
|
|
A = (no) / A model
|
|
|
|
B = (yes) / B model
|
|
G = (proportional) / G model
|
|
HC2W versions: 11 different intensification factors
PIN: Inlet pressure 20-200 bar
PH: 800 bar maximum (outlet pressure)
PRETURN: As low as possible (Return pressure to tank)
Intensification ratios: PH = (PIN – PReturn) i (Intensification)
Mounting: Inline tube
Accessories: Pilot operated dump valve available
A model = no dump valve B model = with dump valve G model = direct proportionally controlled
The HC2W is a compact stainless steel unit weighing only 1.0 kg. It is ideal for use in a variety of applications where building and maintaining high pressure is required.
The HC2W raises supplied pressure to a higher outlet pressure and automatically compensates for consumption to maintain the high pressure. Adjustment of the outlet pressure is carried out by varying the supplied pressure.
Flow Rates
Intensification factor i
|
Max. outlet flow l/min
|
Max. inlet flow l/min
|
1.2
|
1.2
|
8.0
|
1.5
|
1.0
|
8.0
|
2.0
|
0.8
|
8.0
|
2.8
|
0.6
|
8.0
|
3.2
|
2.5
|
15.0
|
4.0
|
2.0
|
14.0
|
5.0
|
1.6
|
14.0
|
6.6
|
1.3
|
13.0
|
9.0
|
0.9
|
13.0
|
13.0
|
0.6
|
12.0
|
20.0
|
0.3
|
12.0
|
- 2-120 / Issue 02
The basic operation is illustrated in the function diagram. Media is fed through the directional valve CV to the IN port, flowing freely through the check valves KV1, KV2 and DV to the high pressure side H. In this condition maximum flow through the booster is achieved giving a fast forward function.
When pump pressure is reached on the high pressure side H, valves KV1, KV2 and DV will close. The end pressure will be achieved by the oscillating pump unit OP. The unit will automatically stall when end pressure on high pressure side H is reached. If there is a pressure drop on the high pressure side due to consumption or leakage, the OP valve will automatically operate to maintain the end pressure.
- 2-105 / Issue 01
Connection
|
IN / R
|
H
|
1
|
1/4" BSP
|
1/4" BSP
|
|
IN / R
|
H
|
|
1/4" BSP
|
1/4" BSP
|
with stanley steel washer
|
4.0 da/Nm
|
4.0 da/Nm
|
Ordering example of a HC2W with i = 4.0, DV incorporated and BSP connections: HC2W - 4.0 - B - 1 For media < 5 cSt (mm2/s) tested in water HC2W - 4.0 - B - 1S For media > 5 cSt (mm2/s) tested in hydraulic oil
|
|
|
HC2W
|
|
your selection...
|
|
your selection...
|
|
your selection...
|
|
see flow rate table
|
|
A = (no) /A model
|
|
1
|
|
B = (yes) /B model
|
|
G = (proportional)/G model
|
HC6 versions: 9 different intensification factors
PIN: 20 – 200 bar (inlet pressure)
PH: 800 bar maximum (outlet pressure)
PRETURN: As low as possible (Return pressure to tank)
Intensification ratios: PH = (PIN – PReturn) i (Intensification)
Mounting: Inline tube
Accessories: Pilot operated dump valve available
A model = no dump valve B model = with dump valve G model = direct proportionally controlled
The HC6 is a high flow unit which is capable of up to 11 l/min flow on the high pressure end. Like other miniBOOSTER models, the HC6 raises supplied pressure to a higher outlet pressure and automatically compensates for consumption of oil to maintain the high pressure. Adjustment of the outlet pressure is carried out by varying the supplied pressure. Relative to its flow capability, the HC6 is a compact unit weighing only 9.5 kg.
Flow Rates
Intensification factor i
|
Max. outlet flow l/min
|
Max. inlet flow l/min
|
1.3
|
3.1
|
50.0
|
1.5
|
2.5
|
50.0
|
1.9
|
2.0
|
50.0
|
2.5
|
13.0
|
70.0
|
3.3
|
11.0
|
70.0
|
4.0
|
9.0
|
70.0
|
4.9
|
7.0
|
70.0
|
6.3
|
5.5
|
70.0
|
8.2
|
4.5
|
70.0
|
The basic operation is illustrated in the function diagram. Oil is fed through the directional valve CV to the IN port, flowing freely through the check valves KV1, KV2 and DV to the high pressure side H. In this condition maximum flow through the booster is achieved giving a fast forward function.
When pump pressure is reached on the high pressure side H, valves KV1, KV2 and DV will close. The end pressure will be achieved by the oscillating pump unit OP. The unit will automatically stall when end pressure on high pressure side H is reached. If there is a pressure drop on the high pressure side due to consumption or leakage, the OP valve will automatically operate to maintain the end pressure.
Connection
|
IN / R
|
H
|
1
|
1/2" BSP
|
1/2" BSP
|
2
|
3/4-16" UNF
|
3/4-16" UNF
|
|
IN / R
|
H
|
|
1/2" BSP
|
1/2" BSP
|
with steel washer
|
13.0 da/Nm
|
13.0 da/Nm
|
with aluminium washer
|
7.0 da/Nm
|
–
|
with cutting edge
|
13.0 da/Nm
|
13.0 da/Nm
|
|
IN / R
|
H
|
|
3/4-16" UNF
|
3/4-16" UNF
|
with o-ring
|
3.5 da/Nm
|
6.0 da/Nm
|
Ordering example of a HC6 with i = 4.0, DV incorporated and BSP connections: HC6 - 4.0 - B - 1
|
|
|
HC6
|
|
your selection...
|
|
your selection...
|
|
your selection...
|
|
|
|
|
|
|
|
|
see flow rate table
|
|
A = (no) / A model
|
|
1
|
|
B = (yes) / B model
|
2
|
G = (proportional) / G model
|
|